ONBOARD^® evaporates liquid contaminants through its patented technology. It does not store them.

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Introduction
ONBOARD^® XD
ONBOARD^® LD
Oil Analysis
Savings Calculator

ONBOARD^® Performance

Technology
Key Benefits & Compatibility
Environmental

The ONBOARD^® patented technology renders water, unburned fuel, and glycol from your engine-oil into a vapor, mixes the vapor with blow-by gases vacuumed from your crank case, and delivers the combined vapors back through the intake for re-burn.

Why ONBOARD^®?

The ONBOARD^® System takes oil filtration to a new level, leaving every other product literally in the dirt. Diesel engines have high compression which leads to increased blow-by contaminants entering the crank case. These intruders include soot, unburned fuel, and water from combustion and condensation. These contaminants adversely affect the oil causing increased nitration and oxidation as well as adverse viscosity changes. As the process is prolonged, the contaminants degrade your oil’s ability to protect your engine. The ONBOARD^® System filters the particulates while the vacuum chamber evaporates, through convection, the liquids from the motor oil while the engine is running, thus ensuring maximum oil lubricity and ultimate protection for your precious equipment.

ONBOARD^®: a two-stage system:

Stage I – The Particle Filter

Standard, full-flow OEM oil filters remove particles no smaller than 20µ at a nominal rating. If the OEM filter did remove smaller particles down to 3µ, the filter would soon become clogged, increasing oil pressure to the point of opening the pressure relief valve and allowing unfiltered oil to circulate throughout the engine. Not good. The ONBOARD^® Particulate Filter removes 99.99 % of particles larger than 2µ. This G8 Beta 1000 dual-glass filter element is an integral part of the ONBOARD^® System, and can help extend engine life well beyond 60% with our particle filter alone…

Stage II – Vacuum Dehydration

However, we do not stop with particle filtration. What truly separates ONBOARD^® from the old school filtration systems is our Evaporation Convection - Vacuum Dehydration technology. After passing through the Particle Filter, the motor oil flows into the Vacuum Dehydration chamber where water, unburned fuel, and glycol, are first evaporated, then vacuumed back through the intake for re-burn in the combustion chambers. Thus, the engine itself is actually an integral part of the refining process!

The ONBOARD^® Advantage

The scheduled maintenance industry has been working tirelessly to remove particulates to extend the life of motor oil with admirable results. However, the endless, equipment-destroying issue of liquid contaminants in the lube oil has been nearly impossible to truly eradicate.

Numerous systems have attempted to trap and hold water, unburned fuel, and glycol in their cellulose, paper, or wood filters. They were, and still are simply unable to hold more than a limited amount of these merciless, acid-generating, viscosity-altering, liquid poisons found in the motor oil.

The ONBOARD^® System erases liquid contaminants from existence, while the engine is running. This simple, passive process keeps your engine running with TRULY clean oil every minute, every mile.

We have created a product that decreases fuel consumption by decreasing friction, that avoids polluting soil and water and, if possible, preserves air quality. In addition we wanted to cut operators’ costs. Our product presents a cheaper, simpler, smaller and more convenient way to maintain an engine.

Oil never loses its lubricity—its lubricating capacity. It becomes contaminated with particles and liquids like water, fuel and chemicals.

—Anthony Evans, CEO, ONBOARD^®

ONBOARD^® has created a product that truly refines motor oil while the engine is running. The ONBOARD^® System increases fuel efficiency, decreases soil and water pollution, and preserves air quality. In addition, our goal is to cut operator’s costs. ONBOARD^® presents a simpler, smaller, and far more convenient system for maintaining your engine.

Key Benefits

The ONBOARD^® System will perform the following list of benefits for your engine or fleet.

Refines oil while engine is running
Eliminates liquid contaminants
Increases fuel efficiency
Mitigates fuel dilution of motor oil
Extends DEF yield
Reduces DPF regen cycles
Maintains 100% oil lubricity
Reduces downtime and costs
Increases oil change intervals
Saves your money
Reduces waste oil production
Prolongs engine service well beyond 60%
Huge return on investment
Reduces hydro-carbon impact
Implementation is simple!

Compatibility

The ONBOARD^® System is compatible with virtually all internal combustion engines.

Caterpillar
Cummins
Detroit Diesel
Ford
General Motors
International
Isuzu
John Deere
Kohler
Komatsu
Mack
MAN
Mercedes Benz
Mitsubishi
Onan
Perkins
Scania AB
Volvo
Yanmar and more...

Implementing ONBOARD^® Performance Products will dramatically advance your company’s quest to attain maximum sustainability while at the same time, bring an astounding increase to your bottom line. There is far too much at stake to ignore the real opportunity of ending your production of waste oil while improving the lifespan and operations of your fleet.

It Takes a New Perspective

Many consider environmental initiatives in terms of fuel mileage, but the elite know there is much more they can be doing to protect the environment and earn credibility. Astute organizations are aggressively seeking out additional technologies that can affordably help them minimize negative effects to the environment, and if improving their bottom line comes with it, AMAZING! The ONBOARD^® System drastically reduces oil consumption and the environmental risks associated with the dangerous responsibility of handling waste oil. As ONBOARD^® expands its reach, the reduced carbon chain is compounded significantly.

ONBOARD^® Environmental Benefits

Increased sustainability
Reduced hydro-carbons
Reduced oil consumption
Reduced waste oil production
Reduced exhaust vapors
Reduced filters in the landfills

Increased Fuel Efficiency

Clean oil is crucial to the proper operation of large diesel and CNG engines. Dirty oil causes additional friction requiring extra fuel to compensate. ONBOARD^® customers have been reporting fuel savings ranging from 8-13%.

ONBOARD^®’s Patented Technology Dramatically Increases Efficiencies

The ONBOARD^® System uses crankcase gases to complete the evaporation and convection process. The vapors are not released to the atmosphere, but instead are re-burned in the combustion chamber. This process reduces the carbon build up in the combustion chamber and soot and fuel dilution are virtually eliminated.

A large step to reduce the oil consumption and its impact on the environment can begin today if everyone becomes aware of their ability to contribute by adopting a supplementary oil filtration system such as the ONBOARD^® System. As ONBOARD^® expands its reach, the reduced carbon chain is compounded significantly.

—John A. Harris

It’s a fact. The ONBOARD^® Products Help Preserve The Environment

Let’s consider how the ONBOARD^® System works.

ONBOARD^® Particle Filters utilize the latest generation of G8 dual-glass filter elements capable of eliminating particles from your engine’s oil down to 3µ in diameter. Standard full-flow oil filters only remove particles down to 20µ in size, but studies have shown that over 60% of all engine wear is caused by particles in the 5µ to 20µ range. The dirt-free oil is kept at operating temperature in the ONBOARD^® Fluid Filter where the fuel dilution, water and liquid contaminants are evaporated and discharged sending completely clean oil back to the engine. The continuous repetition of this cycle keeps your oil clean, increases fuel economy, increases the life of the engine and eliminates the steady production of waste oil, thus reducing all the negative environmental impact associated with frequent oil changes.

Reducing Our Oil Consumption

The United States accounts for 26% of the world’s consumption of lubricating oils.

Economic growth in developing countries is spiking the demand for lubricating oils. Left unchecked, this trend will surely contribute greatly to the contamination of the Earth’s environment.

It is estimated that the United States consumes about 2.8 billion gallons of oil per year. If everyone used bypass oil filters like the ONBOARD^® System, the consumption would drop by about 2.3 billion to around 500 million gallons per year. A monumental step to reduce oil consumption and its impact on the environment can begin today if everyone becomes aware of their ability to contribute by adopting the ONBOARD^® System. The positive impact on the environment due to the reduction of the consumption and reduction of waste oil would undeniably benefit the environment.

With only 14% of waste oil being recycled, it is our responsibility to drastically improve this number. ONBOARD^® Performance Products drastically reduce oil change intervals and subsequently reduces waste oil.

Reducing Filters in the Landfills

The disposal of oil filters has become a concern for state governments across the country.

Did you know that one gallon of improperly disposed of oil can render a million gallons of water undrinkable? That’s a high price to pay. This graph shows where waste oil goes now.

Oil filters contain on average, more than 10 fluid ounces of used motor oil, even after draining. Recycling programs have been established across the country to reduce the amount of filters going to the landfills. Some states including California, North Carolina and Wisconsin have recently banned or are in the process of banning oil filters from landfills. California alone generates 67 million used automotive filters per year.

Vehicles using the ONBOARD^® System would also reduce the number of regular full-flow filters going into the landfills. Filters are generally changed at every oil change and high mileage vehicles can expect 8 to 15 filter changes per year. Under normal conditions, with the ONBOARD^® System you would only replace 3 to 4 ONBOARD^® Particle Filters and one full-flow filter per year.

Related Government Studies

PDF | The State of California EPA certifies that oil bypass filtration is a pollution prevention technology and is also certified by the DTSC.
PDF | The General Accounting Office did a 3 year study to find that the SAE study was proven correct as their study concluded positive results.
PDF | The state of North Carolina EPA Study mentions oil filters are banned from landfills.

Implementing the ONBOARD^® System will dramatically advance your company’s quest to attain maximum sustainability while at the same time, bring an astounding increase to your bottom line.

—Anthony Evans, ONBOARD^®

Get ONBOARD^® and reduce your carbon footprint!

The ONBOARD^® XD features a heavy-duty mounting bracket to withstand even the roughest off-road terrain.

The ONBOARD^® XD System

ONBOARD XD

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Featuring 11" Particle Filter for engine blocks with oil sump capacity of 42-50 quarts.

Applications

To be used on all Diesel and CNG engines used in Municipality Fleets, Trucking, Construction, Mining, Utility Services, Agricultural, Power Generation, Marine and Heavy Industrial uses.

ONBOARD XD Gallery

1002 WesternStar / Cat 6nz C15

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Industry: Pace Marathon
Equipment: WesternStar
Product: ONBOARD XD System
Installed: Payson Diesel
Item: OBS-XD-11

Five Easy Connections

Oil pressure feed line from pressure port to unit.
Oil drain-back hose from the ONBOARD Chamber back to the oil sump via oil fill tube, valve cover, oil pan fitting, casting plate fitting, oil drain plug, etc.
Vacuum line from the ONBOARD Chamber through an oil separator filter to the intake airline between the air filter and the cold side of the Turbo.
Crank case vent line from the oil cap, oil fill tube, valve cover, PCV access, etc.
12v or 24v keyed power and ground connection for the ONBOARD heater. Oil does NOT touch the heating element. Heater is to keep the oil at operating temperature (193º), in the ONBOARD Chamber.

Standard Installation Kit Includes:

ONBOARD^® XD Refiner
Hose Clamps
Fittings for Drain Oil and Crankcase Connections
Inline Fuse
Vacuum Connection
Oil Pressure Shutoff Valve
Flow Meter and Oil Sample Valve
Auxiliary Bracket

Deluxe Installation Kit

Coming soon

NOTE: Due to different engine applications, there may be additional components required. You can be assured that you will receive support throughout the installation process.

Compatibility is universal.

The ONBOARD^® XD System is compatible with virtually all internal combustion engines.

Caterpillar
Cummins
Detroit Diesel
Ford
General Motors
International
Isuzu
John Deere
Kohler
Komatsu

Mack
MAN
Mercedes Benz
Mitsubishi
Onan
Perkins
Scania AB
Volvo
Yanmar and more...

ONBOARD^® LD

Applications
Installation
Compatibility
Particle Filters

The ONBOARD^® LD features a heavy-duty mounting bracket (pictured).

The ONBOARD^® LD System